Primary packaging: bottles, jars, tubes & pumps Primary packaging that works as hard as your formula.

The first thing your customer touches and the last thing standing between your product and the outside world. Knockout sources custom components through a vetted global manufacturing network, with sustainable material options, custom decoration, and production flexibility built into every project.

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Component explorer

Pick your component. See exactly what we can do with it.

Tell us what you are filling and we will point to the right families, or browse them all.

What are you filling?

Bottles

Custom bottles for skincare, haircare, body care and wellness formulations, across a wide range of shapes, sizes and materials to match your product requirements and brand positioning.

Materials: PET, PE, PP, glass, PCR blends (post-consumer recycled resin)
Customization: Colour-matching, matte/gloss finishes, frosted effects, screen print, hot stamping, labelling, digital print. Stock tooling or custom molds.
Best for: Serums, cleansers, toners, shampoos, conditioners, body washes, lotions, essential oils, supplements

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Jars

Premium jars for creams, balms, masks and wellness products. Available in glass and plastic with custom liners and inserts to maintain product stability and improve shelf presentation.

Materials: Glass (clear, frosted, coloured), PP, PET, PCR plastic, aluminium
Customization: Custom liners, spatulas, inner seals, decorative lids. Screen print, hot stamping, embossing, labelling, colour-matching.
Best for: Face creams, body butters, hair masks, lip balms, salves, candle vessels

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Tubes

Lightweight, protective tube packaging for daily-use and travel-friendly products, in multiple constructions to match formulation sensitivity, sustainability goals and branding requirements.

Customization: Orifice styles (standard, slant, needle-tip), flip-top and screw-cap closures, offset and screen print, embossing, hot stamping
Best for: Moisturizers, sunscreens, hand creams, serums, toothpaste, ointments, primers

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Four constructions

PCR tubes

Post-consumer recycled plastic. Less virgin plastic, familiar tube performance.

Mono-material tubes

Single-material construction designed for improved recyclability.

COEX barrier tubes

Multi-layer protection against oxygen, moisture or light. Ideal for actives, retinoids, vitamin C.

Aluminium tubes

Fully recyclable, impermeable, premium tactile quality. Excellent barrier properties.

Pumps, Sprayers & Dispensing Systems

Dispensing systems engineered for precise, consistent, mess-free application. Every system is evaluated for performance, leakage prevention and filling-line compatibility before being recommended.

Formats: Treatment pumps, lotion pumps, fine-mist sprayers, trigger sprayers, airless pumps, droppers (glass and plastic pipettes), disc-top caps, foam pumps
Customization: Dosage calibration, spring tension, dip tube length, closure colour and finish, over-cap options, tamper-evident features
Best for: Serums, facial mists, setting sprays, body sprays, hand sanitizers, essential oil blends

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Closures & Custom Components

Caps, lids, droppers, spatulas, applicators and custom-molded components developed to align with your technical and branding requirements, with support for the full development pathway from concept through mold planning and production.

Services: Structural design, technical drawings, mold development and planning, artwork routing, material selection, prototype sampling
Best for: Brands developing proprietary dispensing mechanisms, unique closure formats or custom applicators that require tooling investment

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Flexible Pouches

Flexible pouch packaging for liquids, powders, gels and concentrates. Significant advantages in material efficiency, freight weight and storage footprint, increasingly used for both retail and refill applications.

Formats: Stand-up pouches, spouted pouches, flat pouches, refill pouches
Materials: Mono-material (recyclable), high-barrier structures, standard laminate, matched to oxygen sensitivity, moisture exposure and shelf-life targets
Customization: Custom print (flexo and digital), matte/gloss finishes, zip closures, tear notches, hang holes, spout and cap options
Best for: Refill formats, shampoo and conditioner, face masks, protein powders, supplements, bath salts, liquid concentrates

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Sachets

Single-use and multi-unit sachets for sampling, trial programs, travel sizes and promotional distribution. A cost-effective way to introduce new products, support retail partnerships and drive trial without committing to full-size production runs.

Formats: Single-dose sachets, stick packs, multi-unit strips
Materials: Mono-material (recyclable), high-barrier structures, standard laminate
Best for: Sampling programs, travel sizes, gift-with-purchase, retail trial, promotional distribution

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Materials at a glance

Five materials, and what to watch for with each.

The right material is the one that survives your formula, your filler and your freight, then fits your sustainability claims.

Glass

Premium weight and clarity, and a good partner for actives and essential oils.

Watch forHeavier to ship and breakable in transit, so plan the shipper with it.

PET

Light, clear and shatter-resistant. A workhorse for bottles.

Watch forConfirm compatibility with your formula and any hot-fill requirement.

PCR plastic

Post-consumer recycled resin in the same formats, with less virgin plastic.

Watch forColour and clarity can vary, so approve samples before you commit.

Mono-material

One material through the whole pack, so it can be recycled as one stream.

Watch forSpecify it early. Pumps and closures are the usual blocker.

Aluminium

Impermeable, premium to the touch and fully recyclable.

Watch forCheck the inner lining against your formula.

Sustainable material guides →

How a component gets to you

From formula to filling line in six steps.

The same Knockout playbook runs every primary packaging project.

Discovery We confirm formula, fill volume, filling line and target price before choosing components.

Design Neck finishes, closures and decoration are specced against your actual formula.

Source Stock tooling or custom molds, quoted by vetted facilities in North America and abroad.

Quality Control Samples are tested for fit, leakage and compatibility before production starts.

Production We check in production and before shipping, so defects surface while fixable.

Delivery Components arrive ready to fill, with freight and duties handled.

Explore the Playbook →

Keep learning

Read before you spec.

PCR, mono-material and refill article banner showing white bottles and a refill pouch

September 9, 2026 PCR, Mono-Material, and Refill: What Each One Costs in Lead Time and MOQ What post-consumer recycled content, mono-material construction and refill formats each cost in colour, components, minimums and lead time, and how to choose. Read more →

Refillable packaging banner with a silver squeeze tube on a yellow background

December 16, 2025 Designing for Reuse: A Practical Guide to Refillable Packaging That Works What refill systems look like in practice, from pouches to concentrate tablets, and the design, testing and operational hurdles to plan for before you launch. Read more →

Decoration Limits 101 banner with a digital caliper measuring tolerances

June 21, 2026 Decoration Limits 101: Finishes, Tolerances, and Assembly Reality What silk-screen, hot stamp and foil, soft-touch finishes and sleeve labels can and cannot do, and when to confirm feasibility before artwork. Read more →

Not sure where to start?

If you know what you need, we'll source it. If you're still figuring it out, that's what the discovery process is for. We'll help you narrow down the right components, materials, and formats for your product and brand.

Book a Discovery Call →