Fashion Fair cosmetics carton with a custom green ink shade
Case Study

Perfecting a Custom Ink Match for an Iconic Beauty Brand's New Concealer

How Knockout built a Sephora Planet Aware compliant concealer carton for Fashion Fair, matching an existing product line's exact color, foil, and finish down to the smallest detail.

IndustryLegacy Prestige Cosmetics
Packaging TypeConcealer Carton
CertificationSephora Planet Aware
ManufacturingCustom Ink Match, Pre-Production Trial
Custom Ink Match FSC-Certified Paper EuPIA-Compliant Inks Sephora Planet Aware
Client
Fashion Fair
Industry
Prestige cosmetics, founded 1973
Packaging Type
Concealer carton, secondary packaging
Key Requirements
Exact color, foil, and print match to an existing line, FSC-certified paper, EuPIA-compliant inks, Sephora Planet Aware compliance
Manufacturing
1,000-unit pre-production trial run before full production
Outcome
A new SKU that reads as a seamless extension of Fashion Fair's existing lineup
About the Brand

Fashion Fair

Founded in 1973, Fashion Fair was the first prestige cosmetics brand created specifically for women of color, a milestone that made it a trailblazer in the beauty industry's move toward inclusivity.

Today the brand carries that legacy forward with clean, vegan, cruelty-free formulas, continuing to serve customers who have trusted Fashion Fair for decades.

Learn more about Fashion Fair →
Fashion Fair concealer carton made with FSC-certified paperboard
01 · Challenge

Matching a Legacy Brand's Exact Look, SKU by SKU

Fashion Fair needed a new concealer carton that looked like it had always belonged next to their existing lineup: same paper shade, same foil, same print. At the same time, sustainability had become central to the brand's identity, and the new packaging needed to meet Sephora's Planet Aware standards.

  • An exact color, foil, and print match to an existing product line
  • A new concealer SKU that reads as a natural extension of the brand
  • Compliance with Sephora's Planet Aware packaging standard
  • No visible gap in quality between old and new packaging
Fashion Fair carton pre-production trial run detail Fashion Fair packaging matched to an existing product line
02 · Approach

A Custom Ink, Proofed Before Full Production

Knockout developed a custom green ink shade built specifically to match Fashion Fair's existing line, then ran a pre-production trial of 1,000 units to confirm the color, foil, and print were correct before committing to a full production run. FSC-certified paper and EuPIA-compliant inks kept the project aligned with the brand's sustainability goals throughout.

  • Developed a custom green ink shade to match the existing product line
  • Ran a 1,000-unit pre-production trial before full production
  • Verified foil and print alignment against Fashion Fair's specifications
  • Used FSC-certified paper and EuPIA-compliant inks throughout
03 · Results

A Seamless Addition, Fully Sephora Compliant

The finished carton sits seamlessly next to Fashion Fair's existing lineup, matched in color, foil, and finish. Built with FSC-certified paper and EuPIA-compliant inks, it also meets Sephora's Planet Aware program guidelines, giving Fashion Fair a new SKU that honors both its heritage look and its sustainability commitments.

  • A concealer carton visually matched to the existing product line
  • Full compliance with Sephora's Planet Aware packaging standard
  • FSC-certified paper and EuPIA-compliant inks throughout
  • Confirmed accuracy through a pre-production trial run
Finished Fashion Fair concealer carton, Sephora Planet Aware compliant
FAQ

Common Questions About This Project

Matching color across a product line typically starts from a physical or digital reference of the existing SKU, then developing a custom ink formulation and proofing it against that reference until paper shade, foil, and print all align.

A pre-production trial produces a small batch, in this case 1,000 units, before committing to a full run. It lets a brand confirm color, foil, and structural details are correct, reducing the risk of an expensive reprint later.

A custom ink match is a bespoke ink formulation mixed to reproduce a specific existing color, rather than relying on a stock ink. It ensures a new SKU looks identical to established packaging when it sits on shelf.

Founded in 1973, Fashion Fair was the first prestige cosmetics brand created specifically for women of color, and it is widely recognized as a pioneer in the industry's move toward inclusivity.

EuPIA guidelines govern how packaging inks are formulated to limit hazardous substances. Choosing EuPIA-compliant inks is one of the material decisions that supports a brand's case under Sephora's Planet Aware packaging pillar.